PCB Prototype Solutions
● Supports up to 32 layers
● Small runs of 5, 10, or 20 boards
● Thorough quality inspections
● Rapid production from just 5 days
● Cost-effective for diverse needs
Looking for a PCB Prototype?
At Mars PCB, our prototype services handle up to 32 PCB layers and offer unit bundles of 5, 10, or 20. As a one-stop printed circuit board and assembly manufacturer with over 15 years of expertise, we serve clients around the globe—especially in North America, Europe, and the Asia-Pacific regions. Our specialized team is dedicated to ensuring high-quality results that meet a wide range of electronic needs.
Prototype PCB Specifications
- Manufacturing Standard – IPC-2, F4-TG140
- Layers – We handle 1 to 32
- Bundle Options – Available in sets of 5, 10, or 20
- Thickness Range – From 0.2 mm up to 5 mm
- Copper Weight – 0.5 oz to 5 oz
- Track Width/Space – As narrow as 3 mm
- Hole Diameters – Larger than 0.2 mm
- Comprehensive Checks – 100% inspection
- Lead Time – Starts at 5 days
Types of Prototype PCBs We Provide
These feature one conductive copper layer on a rigid base—straightforward to produce and ideal for simpler electronics such as LED drivers or small power supplies. Due to their simple design, they keep costs low and meet basic performance needs.
With copper layers on both sides, double-sided boards allow components to mount on either surface. This setup supports more complex routing and suits a variety of mid-level products, including automotive interfaces and industrial controls.
Multilayer boards include multiple layers of conductive material. These are interconnected by plated vias, making them well-suited for advanced applications like data storage systems, communication devices, or network modules.
Combining elements of both flexible and rigid boards, rigid-flex designs include a stiff section for components plus flexible portions for custom placements. They minimize wiring complexity, optimize space, and improve reliability.
Often called flex circuits, these use thin, bendable materials (like polyimide). Flex boards adapt to curved or compact spaces, weighing less than standard boards—essential in devices where size and weight are important.
PCB Prototype Materials at Mars PCB
A robust blend of fiberglass and epoxy for wide temperature tolerance and dependability.
Durable synthetic material prized for flexibility, tensile strength, and heat endurance.
High-performance laminates suited for high-frequency systems with stable signal transmission.
Composite layers of woven and non-woven glass plus epoxy, delivering cost-effective reliability.
Primary conductive layer in PCBs, offering excellent conduction and heat management.
Adhesive insulator that bonds and isolates copper layers in multilayer boards.
Why Select Mars PCB Prototyping?
As a leader in PCB assembly and fabrication since 2002, Mars PCB has served thousands of satisfied customers. We offer low-volume trials to validate your concept without huge upfront costs, then scale up to mass production once the design is proven.
Wide Client Base
Known industry-wide, we have built a reputation for reliability with thousands of clients.
Quick Turnaround
Our advanced production processes deliver prototypes promptly without sacrificing quality.
Compliant & Safe
We strictly follow RoHS and lead-free guidelines to meet global safety requirements.
ISO-Certified
Our facilities hold certifications like ISO9001 and IATF16949, ensuring consistent quality.
State-of-the-Art Factories
We operate three specialized plants in China, with total monthly capacity of 300,000 boards.
Complete Solutions
Mars PCB takes care of manufacturing, component sourcing, assembly, and final inspection.
Estimating the Cost of Prototypes
Quantity: 5 | 50 cm² | 100 cm² | 200 cm² | 400 cm² | 600 cm² |
1-Layer | $17 | $21 | $26 | $36 | $46 |
10-Layer | $259 | $279 | $308 | $359 | $412 |
Final costs vary based on board size, materials, and quantity. Ask for a no-obligation quote and claim a $100 discount if you’re a new customer.
Typical Prototype Turnaround
Layers | Days |
1–2 Layers | 5 days |
4 Layers | 6 days |
6 Layers | 7 days |
8 Layers | 8 days |
10 Layers | 9 days |
Production may take longer for larger volumes or special designs. Contact us for an exact timeline.
How Our Prototype Process Works
Send us your Gerber and other design files for evaluation.
Our engineers check your layout for any improvements or potential issues.
We confirm the final quote and await your go-ahead.
Upon approval, we begin fabricating your prototype boards.
We use reliable shipping partners to get your prototypes to you quickly.
After Prototyping: Our Comprehensive PCB Services
Component Sourcing
We locate authentic, cost-effective parts from trustworthy providers.
PCB Fabrication
Our top-tier equipment and methods yield high-precision circuit boards.
Board Assembly
We offer skilled assembly of bare boards, integrating every component as specified.
Quality Checks
Each prototype undergoes rigorous testing to ensure smooth performance.
What Exactly Is a PCB Prototype?
A prototype board is a small run—often between 5 and 20 boards—intended to test design aspects, confirm functionality, and validate performance before volume production. Addressing errors or refining designs at this early phase streamlines the path to a successful final product.
Advantages of Using Prototypes
Building a small batch makes it simpler to catch design flaws before they affect hundreds or thousands of units.
Prototypes show how components interact in real conditions, letting you fine-tune features with confidence.
Iterating on small runs is far faster than discovering problems after full-scale manufacturing begins.
Preventing extensive recalls or redesigns later saves money in the long haul—even if you produce multiple prototypes.
Low-volume runs let you tweak designs quickly and verify new features without a huge lead time.
Ensuring quality from the start means fewer surprises, letting you focus on boosting product value over rival offerings.
After Prototyping: Our Comprehensive PCB Services
Mars PCB turned out to be a dependable partner with consistent quality and on-time deliveries.
Their quoting tool is user-friendly. The boards arrived earlier than I anticipated, and the entire process was straightforward.
We’ve relied on Mars PCB for years. Their technical support and attention to detail set them apart from other suppliers.
Impressive turnaround for our prototypes, plus the final boards were flawless. Excellent value!
Get Started with Mars PCB
—Your Total PCB Assembly Factory
Mars PCB is here to turn your concepts into finished products. Let’s bring your designs to life with expert SMT solutions.