Quick-Turn PCB Assembly Service from Mars PCB
● Each design is reviewed by our expert engineering team, and every production stage follows strict quality guidelines.
● We employ cutting-edge inspection methods such as AOI, E-Testing, X-ray checks, and verified impedance management.
● Our goal is to deliver top-grade PCBs and assembly solutions with competitive pricing (particularly for multi-layer projects).
Seeking Rapid PCB Assembly Solutions?
Mars PCB is proud to be a premier one-stop PCB assembly manufacturer in China, offering accelerated turnaround services to clients across North America, Europe, and beyond. With more than 15 years of professional experience and numerous satisfied customers, we focus on providing speed, reliability, and consistent quality.
When it comes to quick-turn assembly, time is critical. We streamline fabrication and component placement under one roof, meaning you can put your full attention on design. Our swift PCB solutions help you handle urgent product releases or address time-sensitive demands in the ever-evolving electronics industry.
What Is Quick-Turn PCB Assembly?
Quick-turn PCB assembly is a fast manufacturing technique designed to produce and populate circuit boards within unusually tight deadlines—often ranging from just one day to about a week. Initially, quick-turn processes suited small prototype runs. But with modern improvements, even larger quantities can be delivered on short notice.
By capitalizing on this technology, you can outpace competitors and meet market needs instantly. Say you’ve unearthed a new function that dramatically upgrades your device. Instead of waiting for standard lead times, you can push that innovation to market faster with a rapid, high-precision PCB process.
Our Standard High-Volume PCB Assembly Workflow
Orders that span roughly 250 to 1,000 PCBs often have shorter manufacturing cycles, similar to prototyping. However, certain specifications—like additional layers or intricate features—might extend your lead time slightly.
Larger orders of 1,000+ pieces can still be processed quickly, though they often push toward the upper limit of a one-week window due to the added complexity and scheduling requirements.
This approach involves mounting components on both the top and bottom sides of a PCB. We carefully solder one side at a time, ensuring that no parts shift or detach during the second pass.
We offer lead-free solder options to meet current RoHS standards that limit or prohibit certain substances in the final product. You can count on us to deliver boards that adhere to global environmental regulations.
Our BGA reballing services replace the solder spheres on ball grid array chips to ensure perfect alignment during assembly. This step is particularly crucial for cutting-edge devices where micro-scale accuracy matters.
Whether you rely on SMT with advanced pick-and-place machinery or require through-hole components for heightened durability, we manage both with equal expertise. A blended (mixed-technology) assembly is also available.
Production Timeline for Quick-Turn PCBs
Expect anything from a 24-hour rush job to a one-week cycle. Key factors that influence lead time include:
By following Design for Manufacturing (DFM) and Design for Testing (DFT) best practices, you minimize manufacturing snags. Streamlined layouts mean fewer errors during production and testing, ultimately ensuring faster turnaround.
Single- or double-layer boards can often be completed within days. Additional layers make production more intricate, potentially extending lead times. For instance, 5–10 layer builds may take up to a week.
Smaller batches usually wrap up in under three days. Large-scale runs can still meet the fast-turn criteria but may require up to seven days, especially if they feature multiple layers or advanced finishes.
Different finishes add varying amounts of time. For instance, HASL is fairly quick, while ENIG might require several hours. A combination of finishes on a single board can also extend the production window.
Advantages of Quick-Turn PCB Assembly
Speed to Market
Get your product into consumers’ hands fast and secure a competitive edge.
Cost Efficiency
DFM and smart design help trim costs by eliminating unnecessary reworks and optimizing component choices.
Accelerated Prototyping
Launch iterative improvements swiftly and refine your product after each stage without prolonged delays.
Rapid Defect Detection
Since you’re essentially prototyping, you can spot flaws quickly and address them in the same rapid production cycle.
Step-by-Step: Our Quick-Turn PCB Assembly Process
Provide your design files (Gerber, BOM, etc.), and our engineering team evaluates them using DFM/DFA strategies to detect potential issues that might hold up production. We’ll suggest revisions or proceed if your files are ready to go.
Using your BOM, we acquire parts from reputable channels. Our well-established supply networks help us quickly gather everything required, or you may opt to supply specific materials yourself.
Fabrication starts with layering and etching copper, followed by drilling, plating, applying solder masks, silkscreens, and any special finishes like ENIG or HASL. We build one prototype set to confirm performance before scaling up.
Surface-mount devices are placed and soldered using reflow ovens. Through-hole parts may go through wave soldering, or we can handle manual insertions if needed. Double-sided boards are processed side by side in carefully staged steps.
Our in-house testing includes in-circuit checks, X-ray inspections, and functional validations. Where necessary, we perform burn-in or flying probe tests to verify the long-term stability of each board.
Every finished board is sealed against moisture and electrostatic interference. We can expedite shipping on request or use standard freight to lower your expenses.
Mars PCB Quick-Turn Capabilities
By following Design for Manufacturing (DFM) and Design for Testing (DFT) best practices, you minimize manufacturing snags. Streamlined layouts mean fewer errors during production and testing, ultimately ensuring faster turnaround.
Need micro vias, embedded components, or high-layer counts? Our manufacturing lines accommodate advanced configurations.
We excel in building compact boards for IoT sensors, communication modules, and automotive devices where every millimeter counts.
Choosing the Right Quick-Turn Partner
When selecting a manufacturer for your rapid PCB needs, keep these considerations in mind:
Look for a team that values certifications and thorough testing to keep standards high.
Your partner should handle a range of order sizes—small prototypes to large production runs—within the promised timeline.
Updated SMT equipment and advanced testing labs ensure top results and maximum speed.
A valuable partner is one who supports you with DFM and design consultations to avoid last-minute hiccups.
Why Collaborate with Mars PCB?
Based in Shenzhen, China, Mars PCB has produced and assembled high-grade circuit boards for over 15 years. Our facilities feature top-of-the-line equipment, and we have a team of over 100 technical experts. Certifications such as ISO9001, IATF16949, and ISO13485 demonstrate our unwavering commitment to robust standards. Major brands trust our PCBs for everything from high-frequency telecom gear to intricate automotive modules.
Potential Challenges in Quick-Turn PCB Assembly
Expedited cycles and premium shipping raise the final bill. DFM helps offset some of this, but an ultra-fast window often comes at a premium.
Specialized or uncommon parts can be harder to source quickly. Working with flexible consignment options can help.
While we integrate detailed inspections, a condensed timeline might reduce extended reliability tests. Still, we employ robust checkpoints to uphold dependable results.
Your Trusted One-Stop PCB Solution
Mars PCB — One-stop Printed Circuit Board PCB Assembly Manufacturer With 15+ Years Industry Experience